Snap-On USB-C Screen Extension

When I have a meeting at work, I usually go into one of our phone booths. The issue is: there is no extra monitor. The same issue arises when working in trains. So I built a USB-C powered secondary screen that can simply be attached on top of the laptop screen!

In this image, some source files from Atsushi Sakai’s Python Robotics Project are shown. Interested in my Neovim config? Check it out my customized Neovim Kickstart Modular config!

A broken laptop still lying around had a Full HD resolution and roughly the same size as my Thinkpad P15s. Luckily, I found a display driver board on AliExpress that not only supports that display type but also takes USB-C as an input and controls the display via the 30 edPin flat band cable. Next, the back panel and housing was made via laser cutting plywood and I removed some additional wood to embed the circuit board into the wooden back panel. The most trickiest part was to design and 3D print the snap-on adapter, since it should be easy to attach and remove it but also stiff enough to not wobble. Since I hadn’t flexible filament, I needed two tries and the help of a hot air gun to adjust dimensions. It also took me some time to find a suitable USB-C cable: I didn’t want to have one that’s too long and it should have angled plugs and it must support enough bandwidth to project the screen. Because not every USB-C cables are equally fast and most of them won’t support screen sharing if not explicitly mentioned! But finally, I found one!

Here my whole shopping list (last date of access of all links: January 22, 2025):

I love this self made screen extension, which already serves me since April 2024 with these advantages:

  • Doubling the display size window -> reducing switching time -> increasing work efficiency
  • Reducing neck stress as you don’t need to bend down your head too often
  • More comfort working environments that lack an extra monitor

But to be honest, it also has these disadvantages:

  • The screen that I salvaged from the broken laptop is glossy, which is harder to use in light environment.
  • Your body covers less of the screen so people can peek your screen from the sides more easily.
  • Of course the battery does not last as long as without. But with recent Thinkpads it’s possible to project and charge at the same time.

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